| 1 | Inline 2D Assembly Inspection System | Electronic assemblies, connectors, fasteners, molded components, and small mechanical parts | Presence or absence, position, orientation, color, solder coverage, text, and surface defects | 30–120 parts/min | 2–25 MP monochrome or color cameras | Rigid conveyor or indexing fixture, stable triggering, controlled LED lighting, and connection to the production PLC | Clean lenses and lighting covers; verify camera focus, trigger timing, reject mechanism, and inspection recipes | Part presentation, cycle time, defect size, number of views, reject traceability, and communication protocol |
| 2 | Web and Sheet Surface Inspection System | Film, foil, paper, nonwoven materials, coated metal, glass, and continuous sheets | Pinholes, streaks, coating variation, contamination, wrinkles, scratches, and edge defects | 20–300 m/min | Line-scan cameras, commonly 2k–16k pixels per line | Accurate encoder feedback, vibration-controlled camera frame, uniform illumination, and safe access across the web path | Clean optics, inspect encoder wheels, check line-scan synchronization, remove dust, and verify calibration references | Web width, line speed, minimum defect size, material reflectivity, edge tracking, and data storage requirements |
| 3 | Container and Bottle Inspection Machine | Plastic, glass, and metal containers used for beverages, chemicals, cosmetics, and household products | Cap presence, fill level, neck finish, sidewall defects, contamination, label position, and container shape | 60–600 containers/min | 1–12 MP area cameras; optional laser or infrared sensors | Stable conveyor spacing, controlled rotation where required, guarding, reject confirmation, and product changeover access | Wash or wipe optical windows, inspect guides and belts, confirm reject timing, and check fill-level calibration | Container geometry, line speed, transparent-material handling, changeover time, hygiene requirements, and reject accuracy |
| 4 | Pharmaceutical Blister and Vial Inspection System | Tablets, capsules, blister packs, vials, syringes, and medical packaging | Missing or damaged products, seal defects, print verification, code reading, cosmetic defects, and foreign particles | 30–400 packs/min | 2–20 MP cameras; optional multispectral or infrared imaging | Validated recipes, hygienic construction, controlled lighting, secure audit trails, and integration with batch records | Perform documented cleaning, verify challenge samples, inspect seals and reject bins, and maintain electronic records | Regulatory validation, data integrity, false-reject rate, defect library, batch traceability, and change-control procedures |
| 5 | Food Packaging Inspection Machine | Pouches, trays, cartons, cans, frozen foods, bakery products, and ready-to-eat packaging | Seal integrity indicators, package shape, label content, date codes, missing items, contamination, and color variation | 40–300 packs/min | 1–16 MP area cameras; optional hyperspectral or thermal sensors | Food-safe guarding, washdown-compatible design where needed, stable product spacing, and synchronized reject handling | Clean lenses and conveyors, inspect seals and drainage points, test reject devices, and update approved product recipes | Hygiene rating, package speed, product variability, code-reading performance, washdown exposure, and operator usability |
| 6 | Print, Label, and OCR Verification System | Labels, cartons, flexible packaging, receipts, serialized codes, and printed inserts | OCR/OCV, barcode and 2D code reading, print contrast, missing characters, skew, and wrong artwork detection | 50–500 items/min | 1–12 MP cameras; code readers typically use dedicated image sensors | Consistent print distance, glare control, controlled illumination, reliable product triggering, and network access for reference files | Clean optics, verify focus and exposure, test code samples, update approved master files, and back up recipes | Code type, character height, print contrast, line speed, database connectivity, verification standard, and data retention |
| 7 | Metal and Machined-Part Surface Inspection System | Automotive parts, bearings, turned components, castings, stamped parts, and precision hardware | Scratches, dents, burrs, cracks, pits, discoloration, missing features, and machining marks | 10–180 parts/min | 2–25 MP cameras; optional coaxial, dark-field, or laser illumination | Precisely located fixtures, vibration control, oil and coolant protection, multiple viewing angles, and automated part handling | Remove chips and oil from fixtures, clean optics, inspect clamps, verify lighting intensity, and check dimensional reference parts | Surface finish, defect contrast, part orientation, takt time, fixture repeatability, environmental protection, and measurement uncertainty |
| 8 | Dimensional Measurement and Gauging System | Seals, molded parts, profiles, machined components, connectors, and precision assemblies | Length, diameter, gap, angle, concentricity, hole position, profile, and tolerance compliance | 10–240 parts/min | 2–25 MP cameras; telecentric optics or laser displacement sensors | Rigid mounting, temperature stability, calibrated reference artifacts, controlled part positioning, and vibration isolation | Run calibration checks, clean lenses, inspect fixtures, monitor temperature, and maintain measurement-system records | Required tolerance, field of view, repeatability, uncertainty, temperature range, calibration interval, and statistical reporting |
| 9 | 3D Profile and Height Inspection System | Electronic assemblies, adhesive beads, welds, solder joints, tire components, and complex surfaces | Height, volume, coplanarity, warpage, missing material, bead width, shape, and three-dimensional surface defects | 5–120 parts/min | 3D cameras or laser profilers; approximately 5–25 μm height resolution in common setups | Stable stand-off distance, controlled ambient light, accurate motion axis, calibration target, and suitable surface reflectivity control | Clean laser windows and lenses, inspect scanning alignment, verify calibration, and check motion-system repeatability | Required Z resolution, scanning speed, surface reflectivity, profile width, motion accuracy, data-processing load, and safety controls |
| 10 | Robotic Vision Inspection Cell | Flexible part handling, assembly verification, sorting, bin inspection, and multi-step quality control | Part identification, orientation, assembly presence, surface condition, dimensional checks, and automated sorting | 5–80 parts/min | 1–20 MP cameras; optional depth cameras or 3D sensors | Safety fencing or scanners, robot and vision calibration, end-of-arm tooling, PLC integration, and defined recovery procedures | Inspect grippers, cables, camera mounts, safety devices, calibration accuracy, robot lubrication schedule, and stored programs | Part mix, robot reach, cycle time, tooling flexibility, safety category, programming requirements, and future product expansion |
